Close-up of the Word Wall installation showing illuminated orange letters glowing through waterjet-cut aluminum against a dark background
Back to Experiential
Physical InteractionInstallationHacked HardwareFabricationLEDsInteractive ArtPrototyping

Word Wall

An interactive poetry installation built from waterjet-cut aluminum, spring-mounted word buttons, LEDs, and custom wiring.

Project Type
Interactive installation
Role
Concept, design, fabrication, electronics, installation
Scale
6 ft × 6 ft wall, 128 word buttons
Support
Ignition Northwest, Seattle artist brunch series
Overview

Word Wall is a large interactive poetry installation made from 128 physical word buttons. Each word is cut through a 6 foot by 6 foot aluminum front panel. Behind each word is a spring-mounted plexiglass button, custom LED lighting, and a switch that lets people press words to build glowing poetic sequences.

The piece grew out of my work with custom controllers, live visuals, and multi-button grid interfaces. I was interested in what would happen if a button grid became more than a control surface. Instead of triggering media clips or software actions, the buttons would become words. People could press them, arrange meaning through interaction, and watch the wall respond with light.

The interaction is intentionally simple. Visitors press words, build a sequence, and the wall plays those words back over time. The effect is somewhere between fridge magnet poetry, haiku, electronic signage, and a physical interface.

My Role

I conceived, designed, fabricated, wired, installed, and presented the project. My work included:

  • Developing the concept and interaction model
  • Creating the 128-word list and testing word combinations
  • Designing the aluminum front panel layout
  • Editing the stencil-style lettering for durability and readability
  • Researching fabrication methods
  • Sourcing springs, bolts, plexiglass, LEDs, switches, wire, and structural materials
  • Designing and iterating the button mechanism
  • Building and testing LED lighting assemblies
  • Leading soldering and assembly sessions with volunteers
  • Installing and presenting the piece at events
  • Observing how people interacted with it and identifying future improvements
The Challenge

The challenge was turning a simple interaction idea into a working physical object at a large scale.

The piece needed to be inviting, durable, transportable, visually clear, and responsive enough that people would understand what to do without a long explanation. It also required learning unfamiliar fabrication and electronics processes while managing a large amount of manual labor.

Every word was a unique physical object. Different word lengths affected button size, mounting points, lighting coverage, wiring, and durability. The wall also needed to survive transport, installation, repeated pressing, and public interaction by both adults and children.

Design and Fabrication Process
Build the word system

The project started with the word list. I wanted the words to suggest a Pacific Northwest feeling, but early lists pulled from common internet words felt too generic. I started testing sentence structures and word combinations, arranging printed words into short poems and phrases to see which combinations created the right kind of flexibility. That process shifted the project toward something closer to haiku or fridge poetry. The words needed to be specific enough to create mood, but open enough that visitors could create many different sequences.

3D CAD model of the Word Wall structure showing the full panel layout and stand
Paper word cutouts arranged on a corkboard during the initial word selection and layout process
Desk workspace showing the digital word layout design on screen alongside printed notes and sketches
Notebook sketches and working notes from the Word Wall planning process showing mechanism diagrams and layout thinking
Design the front panel

I created the full panel layout in Adobe Illustrator and Inkscape, including the word placement, cut lettering, mounting holes, and button locations. Because the letters were cut through aluminum, the typeface needed to work as a stencil. Letters like O and A needed bridges so the interior shapes would not fall out. I edited the font to strengthen delicate areas, improve consistency, and make the cut letters durable enough for transport and public use.

CAD drawing of the Word Wall front panel showing letter cutouts, spring mounts, and plexiglass layer
3D modeling the mechanisms and front panel layout helped define the structure, scale, and physical layout before fabrication
Prototype the button mechanism

The first button concept used bolts, springs, plastic sleeves, washers, and electrical contact points. It worked in theory, but it was too fiddly and unreliable over time. The better solution kept the springs and bolts but used them differently. Each plexiglass word panel was mounted so the lower connection points acted like a hinge. Pressing the top of the panel moved it forward into a standard lever switch behind the front panel. This created a simpler and more reliable mechanical button. Each button still required tuning for spring height, firmness, and alignment, but once adjusted, the mechanism became much more stable.

Hand pressing an illuminated word button on the aluminum panel during testing
Testing helped validate how the illuminated words would feel when pressed and viewed up close
Design the lighting

Early LED tests behind the white plexiglass looked promising, but the different word lengths made lighting complicated. A single LED assembly would not work for every word. With help from a friend who had surface-mount LED strips and loose LEDs, I tested different color and spacing combinations. A general pattern of two orange LEDs around one yellow LED created a warm glow that worked well behind the plexiglass. Each word used at least one three-LED section, while longer words used multiple sections. The goal was to keep the voltage requirements consistent while adapting the lighting coverage to each word.

LED strip mounted inside a wooden channel emitting warm orange glow during lighting tests
LED lighting tests helped determine how to create an even glow behind words of different sizes
Electronics components and wiring laid out for the Word Wall system including LED strips, transistors, and resistors
The electronics and wiring required custom solutions because the word layout was intentionally irregular rather than a standard button grid
The aluminum Word Wall panel face-on during assembly, with hundreds of bolts protruding from every word like a Hellraiser-esque field of pins
Mid-assembly: every word button bolt protruding through the front panel before the backing boards were attached, a briefly Hellraiser-esque moment
Waterjet cutter drilling and tapping holes through the aluminum panel during Word Wall fabrication
Waterjet cutting the aluminum panel — drilling and tapping each hole precisely to mount the spring mechanisms behind every word
Back of the Word Wall panels showing spring mechanisms, bolt mounts, and wiring running behind each word button
Button backing boards with the physical button mechanism and wiring attached to each
Installing the waterjet-cut aluminum front panel with word cutouts and plexiglass button tiles in the workshop
My friend Ben helping mount the plexiglass button material behind each word
Assembling the steel frame and spring-mount rows in the workshop during Word Wall construction
Attaching the nuts onto all of the bolts holding the button boards in place
Fabricate and assemble

The aluminum panel was cut by an industrial waterjet company in Seattle. I chose waterjet cutting after evaluating other fabrication options, including laser cutting. The fabrication process involved a significant amount of manual work: cutting and preparing materials, mounting switches and LEDs, assembling button panels, soldering LED sections, wiring buttons, tuning spring action, and building the supporting structure. Because the words were not arranged in a perfect horizontal grid, the wiring could not follow a simple row-and-column structure. This made the wiring messier and more labor-intensive than a standard button matrix, but it preserved the visual rhythm of the word layout.

Key Design Decisions
Use physical words as buttons

The main interaction was direct and tactile. People did not use a screen or separate controller. The words themselves were the interface.

Let the layout feel poetic, not like a spreadsheet

A strict grid would have made wiring easier, but it would have made the piece feel more mechanical. I chose a less uniform layout so the wall would feel more like language, rhythm, and composition.

Build a custom mechanical button

The first button mechanism was unreliable, so I redesigned it around a hinged plexiglass panel and a standard lever switch. This made the interaction more durable and repeatable.

Use warm LED color

The yellow-orange lighting gave the wall a warmer, more inviting presence than a colder electronic glow. It helped the piece feel like an object in a gallery, not just a control panel.

Build in two halves

The wall was large, so it was built in two pieces for transport and installation. When placed side by side, the halves created the full wall while keeping the piece more manageable to move and assemble.

Outcome

Word Wall became a large-scale interactive sculpture with 128 illuminated word buttons. Visitors could press words, build sequences, and watch the wall play those words back, creating a changing poetic experience over time.

The piece was partially funded by Ignition Northwest and installed as a work-in-progress at Critical Massive. Additional support came from a Seattle artist brunch series. It was shown at multiple events and was especially popular with both children and adults, who were drawn to the glowing words and the simplicity of pressing language directly.

The project demonstrated a long-running thread in my work: interaction design beyond screens. It combined physical interface design, fabrication, electronics, language, public interaction, and observation of how people engage with technology in shared spaces.

The completed Word Wall installation showing all illuminated words across the full aluminum panel
Close-up of the Word Wall showing the aluminum panel with letter cutouts and glowing backlit words
Detail of the finished Word Wall showing warm golden glow behind the waterjet-cut letter forms
A young child reaching up to press an illuminated word button on the Word Wall installation
The installation drew in visitors of all ages — the tactile, physical interaction made it immediately approachable
Learnings

Word Wall was one of the most complex physical projects I had taken on at the time. It required learning new fabrication methods, estimating unfamiliar labor, sourcing materials, coordinating volunteer help, and solving mechanical and electrical problems as they emerged. The biggest lessons were about scope, repeatability, and planning for the realities of physical work.

Scope and labor

The amount of manual labor was much larger than expected. Future versions would need more realistic time estimates for soldering, assembly, tuning, wiring, and installation.

Shop space and tools

Access to a friend's shop was essential for early fabrication, but it had not been fully planned into the project. Future projects should budget for tool time, workspace, and fabrication support from the start.

Transport

The wall was split into two halves, but it was still difficult to move. Future versions should be designed around expected vehicles, installation constraints, and modular transport.

Electronics

The first electronics approach was too fragile and specific. For future versions, I would use more standard, easy-to-replace electronics and plan the wiring system earlier in the design process.

Repeatability

Because so much of the project depended on custom fabrication and manual assembly, creating additional versions would be difficult. I started thinking about a future version with fewer mechanical parts, simpler wiring, and a more repeatable construction method.

Fabrication testing

Waterjet cutting produced softer edges than expected, which turned out to be safer for touch interaction. Still, future projects should test unfamiliar fabrication processes at a small scale before committing to a full-size final panel.

Tools and Methods
Adobe IllustratorInkscapeWaterjet cuttingPhysical prototypingInteraction designFabricationSolderingLED lightingSwitches and wiringMaterial sourcingVolunteer build sessionsInstallationPublic presentationObservation of user interaction